AI and Quality Control: a smarter approach to Surface Inspection

Apr 21, 2025

In manufacturing, quality control is a continuous challenge. Detecting defects early is crucial to minimizing waste and ensuring efficiency, yet traditional vision systems often struggle when only a few defective samples are available for training.

The WenDeKI Project is addressing this issue by integrating AI-driven surface inspection into high-volume production. One of the key innovations is the use of generative AI to create synthetic defect images, enhancing dataset training and improving detection accuracy. This allows for more reliable identification of surface defects in metal-formed components, reducing the risk of faulty parts entering the supply chain.

To maximize adaptability, the project also incorporates flexible optical inspection systems, including a tunnel-based setup, ensuring comprehensive and efficient quality assessment.

By leveraging these advanced technologies, the WenDeKI project contributes to:

Earlier and more accurate defect detection

Reduced production downtime

Higher overall efficiency in manufacturing

The role of AI in quality control is evolving rapidly, offering new ways to optimize production processes and set higher standards for industrial manufacturing.

🔗 Learn more about the WenDeKI project here: Fraunhofer IPM – WenDeKI

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